Mauritius' Trusted Foam Manufacturer
Quality Polyurethane Foam for Every Industry
We manufacture flexible polyurethane foam in a wide range of densities, from soft cushioning to high-resilience grades, for furniture, bedding, packaging, and specialist applications across Mauritius.
- Up to 25% cheaper than imported foam
Mauritius' Trusted Foam Manufacturer
Quality Polyurethane Foam for Every Industry
- Up to 25% cheaper than imported foam
We manufacture flexible polyurethane foam in a wide range of densities, from soft cushioning to high-resilience grades, for furniture, bedding, packaging, and specialist applications across Mauritius.
Every grade we produce is anti-fungal, anti-bacterial, anti-allergenic, and completely non-toxic, manufactured to Mauritius Standards Bureau benchmarks at our Plaine Lauzun factory.
Available in custom thicknesses, dimensions, and firmness levels, with standard grades in ready stock for same-day collection or island-wide delivery.
Whether you need bulk slabs for manufacturing, custom cuts for a specific application, or a finished mattress ready for delivery, we have the right grade and size waiting for you.
About Us
Clients Across Mauritius
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Years of Manufacturing
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Dedicated to Quality Foam Since Day One
Plyfoam, a division of I.M. Sayed Ltd, is a Mauritian manufacturer specialising in flexible polyurethane foam. We produce foam across a full range of densities, from soft cushioning to high-resilience and fire-retardant grades. With three facilities across the island, we supply furniture makers, hotels, packaging companies, and consumers with foam products built for durability, comfort, and performance.
MSB Certified Quality
Every foam grade is manufactured to consistent density standards and tested against the Mauritius Standard Bureau benchmarks based on South African Bureau of Standards.
Custom to Your Spec
We produce foam in custom densities, firmness levels, thicknesses, and shapes, including fire-retardant and high-resilience formulations tailored to your exact requirements.
Locally Manufactured
All our foam is produced right here in Mauritius, cutting out import costs and delays so you get quality foam faster and at a better price than imported alternatives.
Our Foam
Built for Comfort, Engineered for Performance
From our soft D18 through to our exclusive D30/D35 range, the only high-density flexible foam manufactured in Mauritius, every grade is anti-fungal, anti-bacterial, anti-allergenic, and completely non-toxic. Available in slab thicknesses from 1/8 inch to over 30 inches and standard sizes ready for immediate collection or delivery.
Explore our complete range of foam densities, each engineered for specific applications and manufactured to consistent quality standards.
| Grade | Description | Products |
|---|---|---|
STD Standard |
Standard grade foam for general padding and light upholstery use. | Armrest padding Light cushioning Basic upholstery |
D18 Soft |
Lightweight and flexible. Ideal for packaging, quilting, and insulation. | Export packaging Book binding Wall insulation |
D21 Medium |
Mid-range all-rounder for mattresses and general cushioning. | Mattresses Sofa cushions Pillows |
D25 Firm |
Our best-seller. Superior firmness, resilience, and durability. | Furniture seats Premium mattresses Car seats |
D30/D35 |
Exclusively made by Plyfoam for high-performance applications. | Hotel mattresses Orthopaedic beds Institutional use |
Fire Retardant |
Safety compliance foam in custom densities for commercial use. | Office seating Public transport Hotel fit-outs |
Rebonded |
Extra-durable recycled foam built to last. | Gym mats Carpet underlays Heavy-duty beds |
Industries We Serve
Trusted by Businesses Across Mauritius
Explore our complete range of foam densities, each engineered for specific applications and manufactured to consistent quality standards.
Our Foam
Built for Comfort, Engineered for Performance
From our soft D18 through to our exclusive D30/D35 range, the only high-density flexible foam manufactured in Mauritius, every grade is anti-fungal, anti-bacterial, anti-allergenic, and completely non-toxic. Available in slab thicknesses from 1/8 inch to over 30 inches and standard sizes ready for immediate collection or delivery.
Explore our complete range of foam densities, each engineered for specific applications and manufactured to consistent quality standards.
| Grade | Description | Products |
|---|---|---|
STD Standard |
Standard grade foam for general padding and light upholstery use. | Armrest padding Light cushioning Basic upholstery |
D18 Soft |
Lightweight and flexible. Ideal for packaging, quilting, and insulation. | Export packaging Book binding Wall insulation |
D21 Medium |
Mid-range all-rounder for mattresses and general cushioning. | Mattresses Sofa cushions Pillows |
D25 Firm |
Our best-seller. Superior firmness, resilience, and durability. | Furniture seats Premium mattresses Car seats |
D30/D35 |
Exclusively made by Plyfoam for high-performance applications. | Hotel mattresses Orthopaedic beds Institutional use |
Fire Retardant |
Safety compliance foam in custom densities for commercial use. | Office seating Public transport Hotel fit-outs |
Rebonded |
Extra-durable recycled foam built to last. | Gym mats Carpet underlays Heavy-duty beds |
Industries We Serve
Trusted by Businesses Across Mauritius
Explore our complete range of foam densities, each engineered for specific applications and manufactured to consistent quality standards.
Our Services
What We Offer
Professional upholstery for new and existing foam products, furniture foam replacement, and mattress covers, all finished with precision and easy-to-remove designs for practical cleaning.
Free guidance on product choice, material selection and colour, space management, and interior decoration for homeowners, furniture makers, and hotel fit-out teams.
Delivery across Mauritius for a nominal fee on standard orders. Free transport on all large and bulk orders. Same-day collection from any of our three locations.
Ready to Get Started?
Find the Right Foam for Your Needs
Whether you’re a furniture manufacturer looking for bulk supply, a hotel upgrading your mattresses, or simply shopping for a quality foam product, we’re here to help. Tell us what you need and we’ll match you with the right foam grade.
Still have questions?
Our team is ready to help you find the right foam for your project, whether you need bulk supply, custom specifications, or just advice on which density suits your application.
FAQ
Common Questions About Our Foam
Find answers to the most frequently asked questions about our foam products, ordering process, and custom manufacturing capabilities.
Our foam is manufactured right here in Mauritius, which means lower cost with no import duties or shipping delays, consistent quality you can verify at our factory, faster turnaround on orders, and the ability to request custom specifications that importers simply cannot offer.
It depends on the application. D18 is ideal for packaging and light padding, D21 suits mattresses and general cushioning, D25 is our best-seller for durable furniture and bedding, and D30/D35 is built for high-traffic use like hotels and institutions. Contact us and we'll recommend the right grade for your needs.
Yes. We can produce foam in custom densities, firmness levels, dimensions, and thicknesses from 1/8 inch to over 30 inches. We also offer fire-retardant and high-resilience formulations tailored to your exact requirements.
Minimum quantities vary depending on the foam grade and specifications. Standard grades like D18, D21, and D25 are available in ready stock at our factory. For custom orders such as D30/D35 or fire-retardant foam, please contact our sales team for details.
Absolutely. Our flexible polyurethane foam is anti-fungal, anti-bacterial, anti-allergenic, odourless, tasteless, and completely non-toxic. It is safe for use in furniture, bedding, children's products, medical applications, and food-grade packaging.